Bill of Materials
Structured list of every component, sub-assembly, and quantity needed to manufacture a device.
Definition
BOMs are released as part of the Device Master Record and drive purchasing, planning, costing, and traceability. Engineering, manufacturing, and service BOMs may differ in level of detail. Each BOM line lists the part number, revision, quantity and unit of measure, and often the approved supplier. BOM changes go through formal change control because they can affect validation, UDI and labeling. Many companies manage BOMs in a PLM system and sync them to ERP so manufacturing always builds to the latest released revision.What this means in practice
BOM accuracy is foundational for UDI assignment, lot traceability, and recall scoping; errors propagate broadly.Examples
- A medical device manufacturer uses the BOM to ensure that all sterile barrier system components are sourced from approved suppliers and meet specific material requirements, maintaining sterility assurance.
- During a product recall, the BOM helps identify all affected devices by tracing specific lots of a faulty component back to the finished products in which they were used.
- An auditor reviews the BOM to verify that all critical components listed in the design FMEA are present and correctly specified, aligning with the risk management file.
- •A common pitfall is failing to maintain an accurate BOM throughout the device lifecycle, leading to discrepancies between the documented and actual device configurations.
- •Another mistake is not linking the BOM to other critical quality system elements, such as risk management files or design outputs.
- •Inadequate version control of BOMs can result in the use of obsolete or incorrect components in medical device manufacturing.
- •Failing to account for software and cybersecurity-related components in the BOM can lead to gaps in addressing software-as-a-medical-device (SaMD) requirements and cybersecurity vulnerabilities.
- •Not ensuring that supplier changes are reflected in the BOM can result in non-conforming materials being used in production.
Frequently asked questions
Related terms
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· Hand-selected related conceptsMore in Manufacturing
· Same categoryQuantification of viable microorganisms on or in a product before sterilization.
ISO 14644 classification of cleanrooms by airborne particulate cleanliness (ISO 1 through ISO 9).
Demonstration that a sterile package maintains microbial barrier and contents integrity over the labeled shelf life.
Risk of unauthorized, fraudulent, or substandard components entering the supply chain.
Where this term appears across MedTech Terms.
Latest in MedTech
Sources
3 sourcesSources support the definition or relevant regulatory context, not necessarily every claim on this page. Each is graded against our source-tier hierarchy so you can see what rests on binding law versus commentary.
- 1ISO 13485 §4.2.3Tier 1 VerifiedISOiso.org
- 2FDA - Device ManufacturingTier 2 VerifiedFDAfda.gov
- 3ISO 13485 Standard PageTier 1 VerifiedISOiso.org
Inline markers like [1] jump to the matching reference above.