Technology Transfer (Manufacturing)
Transfer of validated processes and knowledge from development (or one site) to commercial manufacturing.
Definition
Tech transfer covers documented transfer of design outputs, process recipes, equipment qualifications, work instructions, and training to the receiving site, typically followed by re-qualification and process validation runs. Transfers happen when moving production to a new site, a contract manufacturer or a new line. The receiving site must show equivalence through comparison testing and validation, and change control assesses whether regulators or notified bodies need to be notified. Under the EU MDR, a new site or critical subcontractor may require notified body review.What this means in practice
Among the highest-risk activities in a device lifecycle - under-resourced tech transfers cause launch delays, scrap, and field issues.Examples
- A company transfers the manufacturing of a sterile surgical instrument from its pilot production line to a full-scale production facility, requiring re-validation of sterilization cycles and assembly processes.
- A contract manufacturer takes over the production of an in vitro diagnostic (IVD) reagent, necessitating the transfer of formulation recipes, analytical test methods, and raw material specifications.
- An organization acquires a new medical device technology and must transfer its design and manufacturing processes from the acquired entity's site to its own, including equipment calibration and software validation.
- •Failing to involve quality assurance and regulatory affairs early in the technology transfer process can lead to significant delays and non-conformities.
- •Inadequate documentation of changes and controls during transfer can result in a loss of process understanding and control.
- •Not performing sufficient re-qualification and re-validation activities at the receiving site often leads to manufacturing inconsistencies and product defects.
- •Assuming that processes and equipment will perform identically in a new environment without empirical verification is a common and costly mistake.
- •Underestimating the need for comprehensive training of personnel at the receiving site can compromise manufacturing quality.
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Quantification of viable microorganisms on or in a product before sterilization.
ISO 14644 classification of cleanrooms by airborne particulate cleanliness (ISO 1 through ISO 9).
Demonstration that a sterile package maintains microbial barrier and contents integrity over the labeled shelf life.
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Sources
3 sourcesEvery citation below opens the original document. Each is graded against our source-tier hierarchy so you can see what rests on binding law versus commentary.
- 1ISO 13485:2016 §7.5Tier 1 VerifiedISOiso.org
- 2ISO 13485 Standard PageTier 1 VerifiedISOiso.org
- 3GHTF/IMDRF Process Validation GuidanceTier 2 VerifiedIMDRF/GHTFimdrf.org
Inline markers like [1] jump to the matching reference above.