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Manufacturing [Quality System](/ecosystems/quality-system)[Manufacturing & Supply](/ecosystems/manufacturing-supply)

# Process Capability (Cp/Cpk) and SPC

Statistical metrics and methods for monitoring whether a process meets its specifications.

Reviewed by [Christian Espinosa, Founder, Blue Goat Cyber](/authors/christian-espinosa) Last reviewed May 5, 2026 

## Definition

Statistical Process Control (SPC) uses control charts to monitor process stability. Process capability indices Cp and Cpk quantify how well a stable process fits within specification limits, with Cpk accounting for centering. 

What the regulation says

The FDA, in its guidance on  [Process Validation](/terms/process-validation) General Principles and Practices, expects manufacturing processes to be in a state of control and capable of consistently producing conforming product. This aligns with quality system regulations like 21 CFR Part 820.75, which requires that process control procedures be established and maintained to ensure that a device conforms to its specifications. International standards such as  [ISO 13485](/terms/iso-13485) also emphasize the importance of process control and validation to ensure product safety and effectiveness. 

## What this means in practice

[Process validation](/terms/process-validation) per the FDA/GHTF guidance expects capable and stable processes. Common medical-device targets are Cpk ≥ 1.33 for routine attributes and ≥ 1.67 for safety-critical ones. 

## Examples

-   A manufacturer monitors the sterilization cycle temperature using SPC control charts to ensure it remains within validated limits, preventing under-sterilization. The Cpk of the temperature distribution is calculated to confirm its capability. If the control chart shows an out-of-control point, an investigation is initiated.
-   During the molding of an orthopedic implant, critical dimensions are tracked with SPC. The Cpk for these dimensions must meet the specified 1.67 target for safety-critical features, demonstrating that the process consistently produces parts within tolerance.
-   A pharmaceutical company uses SPC to monitor the fill volume of a liquid drug product. Control charts detect shifts in the mean fill volume, and the Cpk value indicates the process capability to meet label claims and avoid over/under-filling.

Common pitfalls

-   • A common pitfall is calculating Cpk on unstable processes, leading to misleading capability assessments. 
-   • Misinterpreting a high Cpk value as a guarantee of product quality without considering other factors like measurement system variability is a mistake. 
-   • Failing to regularly monitor and react to SPC control chart signals can lead to process drift and non-conforming products. 
-   • Only focusing on Cpk without attention to critical process parameters and their clinical impact is a pitfall. 
-   • Setting arbitrary Cpk targets without a rational basis tied to risk assessment and product requirements can lead to inefficient resource allocation or inadequate quality control. 

## Frequently asked questions

What is the primary difference between Cp and Cpk? 

Cp assesses the potential capability of a process based on its spread relative to specification limits, assuming the process is perfectly centered. Cpk, on the other hand, considers both the process spread and its centering, providing a more realistic measure of actual process capability by accounting for how close the process mean is to the nearest specification limit. 

Why are specific Cpk targets, like 1.33 or 1.67, recommended in MedTech? 

How does SPC relate to process validation? 

## Related terms

Grouped by theme 

### Editor's picks

· Hand-selected related concepts 

[

Manufacturing

Process Validation

Establishing documented evidence that a process consistently produces conforming output.





](/terms/process-validation)[

Standards

ISO 13485

International standard for medical device quality management systems.





](/terms/iso-13485)[

Quality & Risk

Quality System Regulation(QSR / 21 CFR 820) 

FDA's current good manufacturing practice (cGMP) requirements for medical devices.





](/terms/qsr)

### More in Manufacturing

· Same category 

[

Manufacturing

Bill of Materials(BOM) 

Structured list of every component, sub-assembly, and quantity needed to manufacture a device.





](/terms/bom)[

Manufacturing

Bioburden

Quantification of viable microorganisms on or in a product before sterilization.





](/terms/bioburden)[

Manufacturing

Cleanroom Classes (ISO 14644)

ISO 14644 classification of cleanrooms by airborne particulate cleanliness (ISO 1 through ISO 9).





](/terms/cleanroom-iso-14644)[

Manufacturing

Container Closure Integrity(CCI) 

Demonstration that a sterile package maintains microbial barrier and contents integrity over the labeled shelf life.





](/terms/container-closure)

Cited by

Where this term appears across MedTech Terms.

Ecosystems (2)

-   [Quality System](/ecosystems/quality-system)
-   [Manufacturing & Supply](/ecosystems/manufacturing-supply)

## Primary references

3 sources 

Link health:  3 verified · last checked 2026-06-20 

GHTF· 1 FDA· 1 ISO· 1 

1.  [1 
    
    GHTF Process Validation Guidance
    
    Verified 
    
    GHTF · imdrf.org 
    
    
    
    ](https://www.imdrf.org/sites/default/files/docs/ghtf/final/sg3/technical-docs/ghtf-sg3-n99-10-2004-qms-process-guidance-04010.pdf)
2.  [2 
    
    FDA - Device Manufacturing
    
    Verified 
    
    FDA · fda.gov 
    
    
    
    ](https://www.fda.gov/medical-devices/device-advice-comprehensive-regulatory-assistance/postmarket-requirements-devices)
3.  [3 
    
    ISO 13485 Standard Page
    
    Verified 
    
    ISO · iso.org 
    
    
    
    ](https://www.iso.org/iso-13485-medical-devices.html)

Inline markers like \[1\]  jump to the matching reference above.

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Statistical metrics and methods for monitoring whether a process meets its specifications.

-   · Process validation per the FDA/GHTF guidance expects capable and stable processes. 
-   · Common medical-device targets are Cpk ≥ 1.33 for routine attributes and ≥ 1.67 for safety-critical ones. 
-   · Process capability indices Cp and Cpk quantify how well a stable process fits within specification limits, with Cpk accounting for centering. 

Remember this

Watch out: A common pitfall is calculating Cpk on unstable processes, leading to misleading capability assessments.

Related terms

-   [Process Validation ](/terms/process-validation)
-   [Quality System Regulation(QSR / 21 CFR 820) ](/terms/qsr)
-   [ISO 13485 ](/terms/iso-13485)

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