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# ISO 11135

Standard for development, validation, and routine control of ethylene oxide (EO) sterilization.

Reviewed by [Christian Espinosa, Founder, Blue Goat Cyber](/authors/christian-espinosa) Last reviewed May 5, 2026 

## Definition

ISO 11135 specifies requirements for EO  [sterilization](/terms/sterilization) processes for medical devices, including microbiological qualification, dose setting, process challenge devices, and parametric release options. 

What the regulation says

ISO 11135:2014 specifies the requirements for the development, validation, and routine control of an ethylene oxide  [sterilization](/terms/sterilization) process for medical devices. The standard outlines the requirements for equipment, process control, and validation to ensure the sterility assurance level (SAL) for terminally sterilized medical devices in accordance with national and international regulations, such as those overseen by the FDA and the EU  [MDR](/terms/mdr-reporting). It does not specify requirements for developing, validating, and routinely controlling a process for inactivating the causative agents of spongiform encephalopathies or other unconventional agents. 

## What this means in practice

EO  [sterilization](/terms/sterilization) capacity has been a persistent supply-chain risk; ISO 11135 conformance is essential to qualify alternative sites. 

## Examples

-   A manufacturer validates an ethylene oxide sterilization cycle for a new surgical implantable device, ensuring all parameters meet ISO 11135 requirements, such as gas concentration, exposure time, temperature, and humidity.
-   During a regulatory audit, a medical device company demonstrates compliance with ISO 11135 by presenting documentation for routine biological indicator testing and equipment calibration records for their ethylene oxide sterilizer.
-   A contract sterilizer develops a process challenge device (PCD) that accurately represents the most difficult-to-sterilize product within a load, as mandated by ISO 11135, for ongoing sterilization monitoring.

Common pitfalls

-   • A common pitfall is the failure to re-validate the sterilization process after changes to the product, packaging, or equipment, which can compromise sterility assurance. 
-   • Another mistake is neglecting to perform routine biological indicator testing or chemical indicator monitoring, leading to undetected sterilization failures. 
-   • Assuming that a generic sterilization cycle is appropriate for all devices, without specific validation for each product, can result in inadequate sterilization. 
-   • Improper storage and handling of ethylene oxide gas cylinders or sterilized products can compromise sterility and safety. 
-   • Not adequately training personnel involved in the sterilization process can lead to procedural errors and non-compliance with the standard. 

## Frequently asked questions

What is the primary purpose of ISO 11135? 

The primary purpose of ISO 11135 is to provide requirements for the development, validation, and routine control of an ethylene oxide  [sterilization](/terms/sterilization) process for medical devices, ensuring product safety and efficacy. 

Who needs to comply with ISO 11135? 

Does ISO 11135 cover all sterilization methods? 

## Related terms

Grouped by theme 

### Editor's picks

· Hand-selected related concepts 

[

Manufacturing

Sterilization

Validated process used to render a device free from viable microorganisms.





](/terms/sterilization)[

Standards

ISO 11137

Standard for radiation sterilization of healthcare products.





](/terms/iso-11137)

### Standards Stack for Medical Devices

· From this learning path 

[

Standards

ISO 10993-1

Biological evaluation of medical devices within a risk management process.

Adjacent lesson 

](/terms/iso-10993-1?from=standards-stack)[

Standards

ISO 14155

Good clinical practice for clinical investigations of medical devices.

Adjacent lesson 

](/terms/iso-14155?from=standards-stack)[

Standards

IEC 60601-1

General requirements for basic safety and essential performance of medical electrical equipment.





](/terms/iec-60601-1?from=standards-stack)[

Standards

IEC 60601-1-2

EMC requirements for medical electrical equipment.





](/terms/iec-60601-1-2?from=standards-stack)

### Manufacturing & Supply Chain

· From this learning path 

[

Manufacturing

Cleanroom Classes (ISO 14644)

ISO 14644 classification of cleanrooms by airborne particulate cleanliness (ISO 1 through ISO 9).

Adjacent lesson 

](/terms/cleanroom-iso-14644?from=manufacturing-and-supply-chain)[

Quality & Risk

Biocompatibility

Ability of a material to perform with an appropriate host response in a specific application.





](/terms/biocompatibility?from=manufacturing-and-supply-chain)[

Quality & Risk

Change Control

Formal QMS process for evaluating, approving, and implementing changes that could affect product quality or compliance.





](/terms/change-control?from=manufacturing-and-supply-chain)[

Manufacturing

Design Transfer

Translating design into production specifications.





](/terms/design-transfer?from=manufacturing-and-supply-chain)

Cited by

Where this term appears across MedTech Terms.

Learning paths (2)

-   [Standards Stack for Medical Devices](/paths/standards-stack)Lesson 8 of 10 
-   [Manufacturing & Supply Chain](/paths/manufacturing-and-supply-chain)Lesson 4 of 14 

Ecosystems (2)

-   [Quality System](/ecosystems/quality-system)
-   [Manufacturing & Supply](/ecosystems/manufacturing-supply)

## Primary references

3 sources 

Link health:  3 verified · last checked 2026-06-20 

ISO· 2 FDA· 1 

1.  [1 
    
    ISO 11135
    
    Verified 
    
    ISO · iso.org 
    
    
    
    ](https://www.iso.org/standard/56137.html)
2.  [2 
    
    FDA Recognized Consensus Standards
    
    Verified 
    
    FDA · accessdata.fda.gov 
    
    
    
    ](https://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfStandards/search.cfm)
3.  [3 
    
    ISO Standards Catalogue - Health
    
    Verified 
    
    ISO · iso.org 
    
    
    
    ](https://www.iso.org/ics/11/x/)

Inline markers like \[1\]  jump to the matching reference above.

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Standard for development, validation, and routine control of ethylene oxide (EO) sterilization.

-   · EO sterilization capacity has been a persistent supply-chain risk; ISO 11135 conformance is essential to qualify alternative sites. 

Remember this

Watch out: A common pitfall is the failure to re-validate the sterilization process after changes to the product, packaging, or equipment, which can compromise sterility assurance.

Related terms

-   [Sterilization ](/terms/sterilization)
-   [ISO 11137 ](/terms/iso-11137)

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